“Grow the Force” Tactical Equipment Maintenance Facility

In June 2008, US Army Corps of Engineers (USACE) Seattle District awarded Bristol a $12.8 million, firm-fixed price Tactical Equipment Maintenance Facility (TEMF) contract located at Joint Base Lewis-McChord, Washington. This Standard Medium TEMF, the first task order (seed project) awarded under the Northwest Regional MATOC, included the design-build of a 35,290-square-foot (SF) facility with 20,639-square yards (SY) of hardstand area for 230 military vehicles.

Bristol constructed this TEMF using a pre-engineered metal building with granite stone insulated panels and CMU) wainscot. This building constructed for the maintenance, repair, and storage of heavy military tactical vehicles and equipment, has a 96-foot clear span, a 10-ton overhead bridge crane, and features 10 bays, each with motorized overhead coiling doors. A maintenance pit provides provisions for five different types of fluid distribution. Additional features for each repair area include an outlet to a vehicle exhaust evacuation system and access to NIPERNet and SIPRNet data connection points. This facility contains a COMSEC vault, a weapons vault, and a non-sensitive secure storage area. It has separate rooms for general office space, tool storage, conference, training, small item repair, men/women latrines, as well as other dedicated spaces. Training rooms are designed to accommodate open space with reconfigurable walls and partitions. 

Situated on the hardstand are one oil storage building and one hazardous waste storage building, each 120 SF as well as a 6,081 SF organizational storage building. Our team designed all of the storage structures as simple rectangular forms with shed roofs to reduce the number of gutters and thus reduce maintenance for USACE.

1st Theatre Sustainment Command Tactical Equipment Maintenance Facility (TEMF)

USACE Savannah District awarded Bristol this project to construct a Tactical Equipment Maintenance Facility (TEMF) at Fort Bragg to support the operations of the 1st Theater Sustainment Command. Bristol constructed an 18,000-square-foot small TEMF, a 5,250-square-foot organizational storage building, a 420-square-foot oil storage building, a 420-square-foot hazardous waste storage building, and 128,115 square feet of tactical/organizational vehicle parking. The TEMF also contains information systems, fire protection and alarm systems, intrusion detection system (IDS) installation and energy monitoring control systems (EMCS) connection and antiterrorism measures.

The facility is a pre-engineered metal building (PEMB) with structural steel framing and a standing seam metal roof with metal wall panels. It has a concrete masonry unit (CMU) exterior with brick veneer/façade and is built on a concrete foundation. Interior walls are CMU to a height of 12 feet. The concrete slab on grade was sized and strengthened to accommodate vehicle maintenance type facilities. The facility, built for the maintenance, repair, and storage of heavy military tactical vehicles and equipment, has a 10-ton overhead bridge crane, full-service maintenance pit, high efficiency vehicle exhaust system, and welding hood. A fluid distribution room houses different types of fluid for vehicle upkeep.

Additionally, Bristol provided site development, removal and replacement of asphalt paving and footings, concrete curbs and ramps, security fencing and site lighting. Utilities include electric, water, sewer, storm water control, natural gas, and building information systems. Other work included parking and walkways, landscaping and signage, and air conditioning.

As part of the Leadership in Energy and Environmental Design (LEED®) certification process, the project included exterior panels to utilize natural light for interior operations and Green Building. Existing concrete and asphalt were demolished and segregated to be reclaimed / recycled for future use.  Metal and cardboard were also segregated for recycling/reclamation. This project was just a few points away from meeting LEED® Gold criteria, far exceeding the points required for LEED® Silver.

5-5 Air Defense Artillery Battalion Complex Tactical Equipment Maintenance Facility

Bristol was awarded this contract under a Multiple Award Task Order Contract (MATOC) with the US Army Corps of Engineers (USACE) Savannah District. The Seattle District took over the project at its start.

The Tactical Equipment Maintenance Facility (TEMF) consists of the design build and site work for a 35,290-square-foot standard medium TEMF with a 96-foot clear span and a 10-ton overhead crane located at Joint Base Lewis-McChord. The facility contains secure areas for communications security (COMSEC), weapons and non-sensitive storage, and separate rooms for general office space, tool storage, training, small item repair, restrooms and other dedicated spaces.

Associated with the TEMF—a concrete tilt-up construction project—are 26,274-square-yards of concrete hardstand for exterior storage of various types of military vehicles. The area also includes an oil storage building and a hazardous waste storage building, each 693 square feet, as well as a 11,088 square-foot organizational storage building.

864th Engineering Battalion Tactical Equipment Maintenance Facility

As a task order (TO) under the Tactical Equipment Maintenance Facility (TEMF) Multiple Award Task Order Contract (MATOC), USACE Seattle District contracted Bristol to design and construct an $8.7M 18,000-square-foot (SF) Small TEMF at Joint Base Lewis-McChord. The TEMF houses operations for the purpose of maintaining and repairing vehicles. The facility includes a large open area with a 10-ton crane for working on vehicles inside the building; additional rooms for the administrative personnel; mechanical; electrical; and communication areas; and latrines. The facility utilizes a pre-engineered metal that was selected to provide maximum cost savings to the government, as well as minimize lead time and maximize efficiency in construction. The building sits on a reinforced concrete slab with overhead roll-up doors and a seamed metal roof. 

In addition to the TEMF, the project included the construction of three outbuildings (2,800 SF organizational storage building, 131 SF petroleum oil and lubricants [POL] and a 131 SF hazardous waste storage building). The contracted duration for both the design and construction of the facility was 365 days. Bristol was able to meet this short duration by splitting the schedule into two packages – civil/structural and vertical package. This allowed the team to begin work on the site before the vertical package was complete, giving the team the ability to successfully complete the project in the 365-day duration.

Airborne Training Facility

Development of the Airborne Brigade Combat Team Training Facility located at Joint Base Elmendorf-Richardson, Alaska, included construction of a classroom building; aircraft mockups; relocation of an existing jump tower, one existing C130 mockup, and one existing C17 mockup; and construction of new C130 and C17 mockups and jump pits. 

Additionally, eight parachute landing fall pits were built, each with an aircraft mockup. The project scope included connections to energy monitoring and control systems, fire alarm detection and reporting systems, automatic building sprinkler systems, and anti-terrorism and force protection (AT/FP) measures. 

Services included utilities (water, sewer and natural gas), electric power service, exterior lighting, paving, erosion-control measures, information systems, site improvements and fire protection. Comprehensive building and interior design services were also provided.

Aircraft Maintenance Hangar

Bristol was responsible for the design build of a 52,500-square-foot aircraft maintenance hangar and ancillary facilities on Fort Wainwright, Alaska for USACE Alaska District. The hangar houses aircraft (primarily Blackhawk and Chinook helicopters) for the 68th Medical Company, which provides air ambulance services to civilians throughout the Alaska Interior. 

The hangar design included a multi-building complex with a separate utility structure, water storage, and aircraft washrack, as well as training rooms, and weapons and parts storage—in addition to the hangar itself. The Bristol design team offered significant betterments that improved working and operational conditions. The hangar is steel-framed with block partition walls including three aircraft Megadoors® and two levels of administrative spaces for four military companies. Special features include an industrial exhaust system, anti-terrorism/force protection (AT/FP) access control, an oil collection system, and covered loading capabilities.

Battalion Headquarters

Bristol was responsible for building a 45,000-square-foot, two-story Battalion Headquarters as well as associated parking lot and utilidors at Fort Wainwright, Alaska for USACE Alaska District. The building layout included military offices, work areas, training areas, conference rooms, weapons storage areas, and associated support spaces. The structure was built to standards for Anti-Terrorism/Force Protection (AT/FP) Access Control.

Construction consisted of a cast-in-place concrete foundation and floor slab, a structural steel frame, metal-stud and wood-stud insulated and non-insulated wall and partition framing, and both metal and membrane roofing systems. The exterior siding system utilizes both architectural Alucobond® composite metal panel systems and concrete tile exterior siding, with aluminum-framed windows and curtain wall assembly. 

Interior finishes include painted gypsum wallboard, acoustic treatments, wood and plastic laminate casework and trim, ceramic tile, carpet, vinyl composition tile, and brick. The building contains state-of-the-art mechanical, fire protection, electrical, and communications systems.

In addition, Bristol made site improvements that included concrete utilidors with enclosed water, waste, and steam service lines, underground primary electrical service, sidewalks, masonry walls, asphalt vehicle parking, site lighting, general landscaping, and a fire access roadway. 

The project scope also included preparing plans and reports; providing and improving access to work sites; removing former power and communication poles and wires; clearing and grubbing the project limits; and excavating and backfilling the building footprint, parking lot, and utilidors.

Boiler Plant Rebuild and Biomass Facility

Bristol was contracted by US Army Corps of Engineers (USACE) Charleston District (administered by USACE Huntington District) for the design, construction, and start-up of a new, $11.2 million natural gas facility, located at the VA Medical Center Campus in Chillicothe, OH. This facility was designed to replace an aging, inefficient boiler plant and supply the year-round steam needs of the campus through the use of high-efficiency natural gas boilers. At the 90% design stage, a $13.5 million addition was incorporated, adding a wood chip burning biomass boiler and steam-driven turbine generator to Bristol’s scope. 

Bristol played an integral role during the design of the facility, from the initial client meetings and concept through submission of the full construction documents. Once the client’s vision of the project was known, Bristol formed a highly qualified team consisting of a local energy designer and an Ohio-based mechanical/electrical subcontractor. With this team in place, Bristol successfully began a series of design charette meetings to bring the initial boiler plant concept to life. 

Site work included underground steam and condensate piping in utilidors, water, sewer, storm and gas facilities, access roads and parking, site fencing, and landscaping. Bristol designed and constructed over one-half mile of new, commercial-rated asphalt roadway, which had to be integrated into the VA campus site adjacent to the golf course.

The foundation consists of conventional footings and grade beams with a concrete slab-on-grade. The wood chip storage area is a 12-foot-deep concrete pit designed to safely receive and store approximately 700 cubic yards of wood chips delivered by semi-trucks on a 24-hour schedule. The facility required an extensive subterranean retaining wall system to be constructed around the entire perimeter of the Biomass addition, including adjacent to the existing facility. 

Building systems included mechanical, electrical, and plumbing, telecommunications, and dry pipe fire suppression systems. Electronic security systems included six color cameras on the exterior of the building that were tied to a 16-channel DVR that monitors and records on motion only. Access control keypads for the buildings were installed at each exterior door for secure accessibility to the buildings.

This $25.5 million facility provides all of the steam needs of the campus through the use of cutting-edge biomass technology, with natural gas back-up systems, and generates enough electricity to power the plant year-round. This project delivered the first operational biomass boiler facility to the VA nationwide.

Border Patrol Station

Bristol was contracted by USACE Seattle District to design and construct a 100-agent Border Patrol Station on a 10-acre site in Sumas, WA. The station includes a radio tower, roadways, parking lots, utilities and landscaping.

The building sits on a pile-supported foundation and is a combination of structural steel and structural masonry construction. The exterior skin is composed of insulated metal siding panels, aluminum windows and concrete masonry unit veneer. The roof panels are insulated metal, and the clear story above the office area provides abundant natural lighting.

Roughly 15,000 square feet of the Sumas Station is office space, which includes individual offices, conference rooms/classrooms, training/muster rooms, a break room, and an exercise room with shower and separate locker facilities for men and women. Also within this area are local area network (LAN) rooms, as well as cabling, mechanical, and electrical rooms. The remaining 5,000 square feet is a detention area, which includes a secured armory, control room, holding cells, interrogation rooms, evidence rooms, and a secured sally port to transfer detainees. The secured armory includes a wire mesh partition equipped with a cipher lock gate separating the clerk area from weapons storage. Site work included covered parking and walkways as well as landscaping without compromising AT/FP requirements

Chena Project Office Modernization

USACE Alaska District awarded Bristol the first task order under the International and Interagency Support Indefinite Delivery type contract. This $6 million project included facility renovations and an addition to modernize the Chena Flood Control Project office, located in North Pole, Alaska. The office improvements provided a structure that met current and future operational needs, in addition to being energy efficient and environmentally friendly. 

New construction included a 2,600-square-foot addition to the east side of the existing office as well as a 950-square-foot emergency response bay. The new areas feature a cast-in-place concrete foundation and in-slab heating, structural timber frame, insulated and non-insulated walls and partition framing, membrane and metal roofing, composite exterior siding, wood clad aluminum framed windows, glazed storefront, a masonry heater and durable commercial-grade interior finishes and fixtures. Utilities were upgraded and a septic sewer system and photovoltaic system were installed.

The site incorporated a lighted paved parking area, site drainage, landscaping and seeding, underground electrical service, and sidewalks. During site excavation, approximately 127 cubic yards of contaminated soils was encountered, sampled, stockpiled, and removed.

Child Development Center

Bristol managed the design and construction of the Child Development Center (CDC) for USACE Alaska District. The 22,907-square-foot CDC serves between 195 and 225 children, ages 6 through 10 providing before- and after-school day care, and by providing care for no-school days and holidays. The center includes administrative areas, a commercial kitchen, and activity areas. The architectural theme was to create a facility that would complement the existing community and community support facilities in building elements and color strategy. 

The building utilizes a natural color split-faced concrete Masonry unit (CMU) wainscot to anchor the building and protect it from damage. Above the CMU is a precast concrete cap that provides a break line between the CMU and the cement board siding above. Building masses are delineated with the different materials to break up the façade. The roofing system, asphalt shingles over an ice and water shield, is designed to blend with its surroundings. The roof lines are broken up with a raised clerestory form, providing natural light in the multipurpose room and the main atrium. All of these materials are timeless, compatible with surrounding buildings, and easy to maintain.

The CDC also includes a 51,520-square-foot paved play area surrounded by a 6-foot-tall, coated vinyl chain-link fence. The fence is equipped with double gates to allow vehicle access as needed and is 100-percent controlled by CDC staff to ensure the entrance is used for emergency and maintenance vehicles only. A 20-by-20-foot shade structure with two moveable picnic tables sits adjacent to the paved play surface. Creative outdoor play spaces are enhanced by several boulders set naturally into the ground; these areas also function as informal seating areas. The entire area has also been graded smooth to facilitate draining and provide a safe surface for field activities.

This project was designed and constructed to Leadership in Energy and Environmental Design (LEED®) Silver standards; however, the client chose not to certify the project. Some components related to sustainability include breaking the roof lines up with a raised clerestory form, providing natural light in the multipurpose room and the main atrium and selecting materials for maximum use of recycled materials. Additionally, the stormwater design was laid out in a sustainable manner, landscaping was selected to reduce water use by 50%, overall water use was reduced by more than 40%, and the Building Energy Systems was commissioned in order to maximize efficiency. Lastly, low emitting paints, carpets and adhesives were utilized on the project.

Design Build F-22A Corrosion / Low Observable (LO) Maintenance Facility

Bristol was contracted by USACE Alaska District to design and construct a 33,500-square-foot F-22A Corrosion / Low Observable Maintenance Facility on Elmendorf Air Force Base (AFB) in Alaska (currently known as Joint Base Elmendorf-Richardson). The structure consists of two hangar bays for full-fuselage painting of the aircraft, as well as administrative and support facilities. Bristol designed and constructed the facility to fully complement existing buildings and comply with the installation’s architectural compatibility standards. It consists of both engineered and highly adaptable and expandable pre-engineered structural elements. The exterior consists of metal-faced, foam core, sandwich-type panels with a striated profile and a standing seam metal roof. 

These two highly specialized paint bays are fabricated of 18-gauge galvanized steel, with a high-gloss, white enamel coating, and caulked with a butyl caulk to reduce leakage of volatile gases from the booth. The hangar bays are equipped with a laminar flow air delivery and filtration system making use of re-circulated air for energy efficiency. The facility includes shops for structural maintenance, composite repair, tool and parts storage; training labs; admin spaces; locker rooms; and spaces for fire protection, mechanical, electrical, and stand-by power generation. Specialized security systems were incorporated throughout the facility to ensure reliable communication with the Defense Medical Resource Office building.

Special mechanical systems included humidification control for the paint bays and high-volume air handlers for the paint booths to maintain positive air pressure as designed, as well as a central vacuum system. Specialty electrical and telecommunications systems include mass notification, intrusion detection, and CCTV. 

The facility has a high-expansion foam (HEF) system, pre-action sprinkler protection, fire pumps, and a complete fire alarm system with heat detection. Portions of the building are Special Access Program Facilities (SAPF), and the physical security standards of JAFAN 6/9 were followed for design and construction of these areas. Antiterrorism/Force Protection (AT/FP) is provided by a minimum standoff distance of 25 meters, controlled access to the facility, and compliance with building separation standards.